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The Cross Car Beam (CCB) is a component located in the front of the vehicle under the instrument panel (IP). It is normally designed to support the steering column, airbags, and instrument panel. Aside from its support role, this component is instrumental in providing a greater strength and control of the steering wheel.

Prototyping Development of Cross Car Beam

The client, one of the world's leading manufacturer of automation machines, found RPWORLD to provide qualified prototypes and low volume solutions for monthly order of 40 units. They had a new tooling machine under R&D stage, a key component, the impeller assembly failed, which caused delay of the whole product development process.So the client contacted RPWORLD to address the delay problem.

Prototype and Low Volume Production Supports for Impeller Assembly

The client asked for a design with no screws, so clips are chosen. However, the clip hook was broken during drop testing, what should we do?

Design tips for Clips

During assembly, operators often complained that some parts are difficult to be picked up, either too small of too heavy. Consequently, assembly efficiency was lowered down. How can designers figure out a better idea so that operators can pick up the parts easily? Here are some advice as below.

How to Design Parts That can Be Easily Picked Up